Engineered Shrink-Wrapped Scaffold Solution – Kemps Creek Substation

We thrive on problem-solving and delivering smart, reliable access solutions under pressure. One of our recent projects out in Kemps Creek exemplifies this perfectly -where adaptability, engineering, and weatherproofing all came together to ensure our client could hit an immovable deadline.

Shrink Wrap Scaffold Solution Scope

The original brief was simple: provide basic scaffolding around two feeder termination structures within a substation to allow for high-voltage cable termination works. The plan was for a straightforward scaffold tied directly into the structure. But as the project’s start date approached, it quickly became clear that a much more sophisticated solution would be required.

The Challenge

With just a tight, non-negotiable work window, our client faced a major risk—unpredictable weather. Any delays could have significant cost and timeline implications, with no room for extension. On top of that, just before kick-off, the rules changed: the scaffold could no longer be tied to the structure or surrounding infrastructure. This meant our scaffold now needed to be completely free-standing and self-supporting, while still offering safe, stable access and full weather protection.

The Stronghold Solution

This is where our experience and diverse service offering really came into play. We proposed a shrink wrap encapsulation – a service we’ve been providing for over 15 years with hundreds of successful installations under our belt. This would allow the client to proceed with works, rain, hail or shine.
But wrapping a scaffold introduces substantial wind load challenges, especially on open substation sites. To manage this safely, we engaged our engineering team to design two fully compliant, engineered scaffold structures. These designs factored in high wind load tolerances, and determined the placement and quantity of counterweights required to ensure absolute stability.

18 Tonnes of Counterweight

For one scaffold alone, 18 tonnes of counterweight was needed so 36 tonnes in total was delivered and securely positioned on site. This approach allowed us to maintain a 100% free-standing setup, without compromising on safety or function.

The Outcome

Despite the arrival of harsh weather during the client’s critical work period, the shrink-wrapped scaffolds held up perfectly. The enclosed working environment allowed the team to continue without disruption, ultimately delivering their works on time and avoiding costly penalties.

Why Choose Shrink Wrap?

The weather is one thing no one can control—but with shrink wrap encapsulation, you can reduce its impact on your project schedule. From protecting workers and equipment to ensuring continuity of works, Stronghold’s shrink wrap service can help you keep your next job on track, no matter what the skies decide to do.At Stronghold Hire, we love a challenge—and we’re always ready to engineer the right solution.

Srink Wrap for Safer Winters

Don’t wait until your site is already wet and behind schedule. A properly designed and installed shrink wrap solution will keep your project moving and your internal works protected — saving you time and money in the long run. Give us a call now on 02 89852020 or contact us online and let us help you weatherproof your next project with confidence.